Should coffee roasters fill their bags with air?

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Before coffee reaches customers, it is handled by innumerable people, and each contact point raises the possibility of packaging damage.

In the beverage products sector, shipping damage amounts to an average of 0.5% of gross sales, or about $1 billion in damages in the US alone.

A business’s commitment to sustainable practices may be impacted by broken packaging in addition to financial losses. Every harmed item needs to be packed or replaced, increasing the need for fossil fuels and the emission of greenhouse gases.

Roasters may want to consider blowing air into their coffee bags to prevent this. It is a practical and affordable replacement for unsustainably produced products like wrapping paper or polystyrene packing peanuts.

Additionally, roasters should make sure their branding pops out on the shelves by inflating coffee bags, which will help entice customers.

What could possibly happen to coffee in transit?

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Coffee is likely to go through many points that could degrade its quality after an online order is placed and it is sent out for delivery. Interestingly, the average e-commerce package is lost 17 times while in transit.

Roasters must make sure the coffee bags are packed and palletized for larger orders in a way that prevents compression. The pallets must also be devoid of any gaps that could allow the goods to move while in transit.

Stretch wrapping, which encloses goods in a highly elastic plastic film to keep them tightly tied, can help prevent this.

Stacks or boxes of coffee bags, however, can be compressed by bad roads, as well as by shocks and vibrations from delivery vehicles. This is very likely unless the vehicle has protective and stabilizing partitions, braces, or load locks.

The entire load may need to be sent back to the roastery if one package is damaged.

Repackaging and reshipping the coffee could result in delays and higher transportation expenses, which roasters would either have to absorb or pass on to the customer.

As a result, roasters can find it simpler to enhance the packaging of their products rather than having to review the way they distribute their coffee.

Additionally, roasters will want a solution that satisfies consumer desires for more environmentally friendly packaging options without consuming an excessive amount of packaging material.

expanding coffee package for more safety

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As more individuals order things online and continue to look for environmentally friendly packaging choices, there will be an increase in demand for air cushion packaging globally.

When packing larger orders, air cushion packaging can support products, fill voids, and offer 360-degree protection for coffee bags. It is small-footprint, versatile, and takes up little room.

It is taking the place of less environmentally friendly solutions like bubble wrap and regular styrofoam packing peanuts. This is due to the fact that air cushion packaging is simpler to stack and only takes up a limited amount of space.

According to estimates, adding air to packaging can boost packing efficiency by up to 70% while cutting shipping costs in half. While inflatable packaging is more expensive than non-inflatable solutions, the difference is made up by lower transportation and storage expenses.

providing exaggerated coffee packaging to customers

The size of their coffee bags must be taken into account by roasters who wish to increase packaging.

Coffee bags might appear larger than they actually are by being inflated. To prevent clients from being misled, it is crucial to convey the packaging’s volume as plainly as possible.

Customers can better comprehend how much coffee they are purchasing if each container size is accompanied by a cup output guidance.

Furthermore, it’s crucial that roasters choose a package size that is a little bit bigger than the coffee it holds. Coffee must have a specific amount of headroom when it is packaged so that the emitted CO2 can settle there and produce a carbon-rich atmosphere.

This contributes to maintaining the balance that stops further diffusion by maintaining the pressure between the beans and the air inside the bag.

Making ensuring this area is neither too big nor too little is another important consideration. If the beans are too tiny, the gas will condense around them and alter their flavor. On the other hand, if the area is too large, the rate of diffusion increases and the freshness disappears quickly.

Combining air-filled packaging with eco-friendly packaging that provides enough barrier protection may also be advantageous.

Roasters may decide to utilize kraft paper bags lined with biodegradable polylactic acid (PLA), for instance. Alternately, companies could decide to employ low-density polyethylene (LDPE) packing materials (LDPE).

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A degassing valve can also aid in preventing oxygen from getting into the bag while allowing carbon dioxide (CO2) to exit in a controlled way.

The moment a customer opens a bag of air-filled coffee, the coffee will start interacting with its surroundings. Consumers should be instructed to limit the head-space by rolling the packaging down and sealing it in order to maintain its freshness and quality.

Roasters can assist maintain the quality of their coffee and guarantee that consumers always receive a high-quality cup by integrating an airtight sealing mechanism, such as a zip-seal.

The roastery is more likely to receive complaints and take the fall for a broken coffee order than the delivery service or courier.

Therefore, it is crucial that roasters take the necessary precautions to maintain the quality and longevity of their coffee while safeguarding it from outside influences.

CYANPAK are professionals in assisting roasters in switching to environmentally friendly packaging options. We provide a selection of premium compostable, biodegradable, and recyclable solutions that will keep your coffee fresh and demonstrate your dedication to sustainability.

We also include zip locks, Velcro zippers, tin ties, and tear notches so you have a variety of alternatives for preserving the freshness of your coffee. Customers can be reassured that your package is tamper-free and as fresh as possible by tear notches and Velcro zippers, which provide auditory assurance of a secure closing. Our flat bottom pouches may work best with tin ties to maintain the packaging’s structure.

Post time: Dec-14-2022